Front Recessed Winch Bumper Build (JKU) - Jeep Wrangler Forum
Jeep Wrangler Forum

Go Back   Jeep Wrangler Forum > General Jeep Discussions > Builders Corner

Join Wrangler Forum Today


Reply
 
Thread Tools

Please support our sponsors and let them know you heard about them on WranglerForum.com
Old 03-02-2014, 05:14 PM   #1
Jeeper
 
dvn4life1972's Avatar
 
Join Date: Jan 2014
Location: Houston, TX
Posts: 531
Front Recessed Winch Bumper Build (JKU)

Hey everyone. Just got me a 2014 JKU in January. First non-4.0L Jeep I've owned...and first new one I've ever bought.

Anyway...needless to say, modifications can get expensive on any vehicle...even more so on a Jeep.

I'm a welder by trade, and want some bumpers, flat fender flares, rock sliders, etc...so I figured why not take my sweet-@ssed time and build them myself.

I really like the RC JK Hybrid Stubby Bumper. It is very minimalistic, very simple, and I happen to like the look (for the most part). However, I don't like the bolt-thru design for mounting (just personal preference)...so I'm building one very similar. Also, it'll all be one piece (welded)...so it should hold up to more abuse.

The bumper is made of surplus 3/16" carbon steel. I haven't completed it just yet. Got sick late last week, and did some of the work (layout and cutting, drilling holes) yesterday.

The material (surplus) from the steel yard (the tubing is for the rear bumper).

Here's the surplus steel, then the cut lines layed out for the pieces, and the pieces themselves.

Ran out of Oxygen...so haven't yet cut the slot for a roller fairlead. Will do that later this week when I get more O2 and feel better.

The main piece will have 6 bends in it. Also, I have D-ring mounts pre-fabbed that'll be welded to the front.
Attached Thumbnails
Click image for larger version

Name:	20140228_162245_resized.jpg
Views:	68
Size:	221.0 KB
ID:	826697   Click image for larger version

Name:	20140228_162253_resized.jpg
Views:	72
Size:	222.4 KB
ID:	826705  

Click image for larger version

Name:	20140301_162434_resized_2.jpg
Views:	71
Size:	222.7 KB
ID:	826713  
Attached Images
   

__________________
"That's one fine damn coat you got on there pal."
dvn4life1972 is offline   Quote
Old 03-03-2014, 09:16 PM   #2
Jeeper
 
Join Date: May 2013
Location: Maine
Posts: 232
Too bad you were not closer, I could use some help on mine as well as help you out with a finish for the bumpers

PrecisionPowder is offline   Quote
Old 03-03-2014, 09:33 PM   #3
Jeeper
 
dvn4life1972's Avatar
 
Join Date: Jan 2014
Location: Houston, TX
Posts: 531
Quote:
Originally Posted by PrecisionPowder View Post
Too bad you were not closer, I could use some help on mine as well as help you out with a finish for the bumpers
Yeah...and what really sucks is that I used to live in Maine. Standish. Go figure...lol.

Gonna build a rear bumper with tire carrier too. Will start seperate thread for that...gonna finish the front after I get over this chest-cold.
__________________
"That's one fine damn coat you got on there pal."
dvn4life1972 is offline   Quote
Old 03-04-2014, 06:13 AM   #4
Jeeper
 
Join Date: May 2013
Location: Maine
Posts: 232
Quote:
Originally Posted by dvn4life1972 View Post
Yeah...and what really sucks is that I used to live in Maine. Standish. Go figure...lol.

Gonna build a rear bumper with tire carrier too. Will start seperate thread for that...gonna finish the front after I get over this chest-cold.

Damn, thats only an hour from me! You must have worked at BIW? I had the flu a few weeks ago I know how you feel
PrecisionPowder is offline   Quote
Old 03-04-2014, 09:01 PM   #5
Jeeper
 
dvn4life1972's Avatar
 
Join Date: Jan 2014
Location: Houston, TX
Posts: 531
Actually, when i first lived there I worked at Maine Parts and Machine in Westbrook. After a very short time, I went to work for Oakhurst Dairy in Portland.

I'll be back up there some day showing my girl around. I really liked it up there...especially in the summer after black fly season.
__________________
"That's one fine damn coat you got on there pal."
dvn4life1972 is offline   Quote
Old 03-04-2014, 09:09 PM   #6
Jeeper
 
Join Date: May 2013
Location: Maine
Posts: 232
Not sure if you heard, but Oakhurst was sold a little while ago, the family no longer owns it. When you come back let me know if you want to go wheeling, I spend what ever time I am not working up in the mountains near Jackman
PrecisionPowder is offline   Quote
Old 03-09-2014, 08:14 PM   #7
Jeeper
 
dvn4life1972's Avatar
 
Join Date: Jan 2014
Location: Houston, TX
Posts: 531
Work in progress...

Got a chance to do a little bit more to the front bumper today.

Made some bends, and tack-welded a couple plates on it.

The roller fairlead mounting holes were just a little bit off, so I filled them (welded), and ground them down flush. Will redrill them next time.

It's starting to take shape. It looks a bit rough because I had to cut slots in the bend lines, because I don't have a brake press. So...I used a torch and the vise, and some elbow-grease.

Still need to tack on the winch plate, cut some pieces to tie the sides into the quasi-mini-skid plate.

Here are some pics.
Attached Thumbnails
Click image for larger version

Name:	20140309_161955_resized.jpg
Views:	60
Size:	222.0 KB
ID:	853345   Click image for larger version

Name:	20140309_174151_resized.jpg
Views:	68
Size:	222.7 KB
ID:	853353  

Click image for larger version

Name:	20140309_161940_resized.jpg
Views:	61
Size:	220.9 KB
ID:	853361   Click image for larger version

Name:	20140309_174159_resized.jpg
Views:	63
Size:	222.5 KB
ID:	853369  

Click image for larger version

Name:	20140309_174225_resized.jpg
Views:	60
Size:	221.5 KB
ID:	853377  
__________________
"That's one fine damn coat you got on there pal."
dvn4life1972 is offline   Quote
Old 03-18-2014, 10:43 AM   #8
Newb
 
Join Date: Mar 2014
Posts: 2
I could use some help on mine as well as help you out with a finish for the bumpers
rickxyzole is offline   Quote
Old 03-18-2014, 06:12 PM   #9
Jeeper
 
dvn4life1972's Avatar
 
Join Date: Jan 2014
Location: Houston, TX
Posts: 531
Quote:
Originally Posted by PrecisionPowder View Post
Not sure if you heard, but Oakhurst was sold a little while ago, the family no longer owns it. When you come back let me know if you want to go wheeling, I spend what ever time I am not working up in the mountains near Jackman
Will do. Looking forward to showing the better half how beautiful Maine is.

Pat
__________________
"That's one fine damn coat you got on there pal."
dvn4life1972 is offline   Quote
Old 03-18-2014, 06:14 PM   #10
Jeeper
 
dvn4life1972's Avatar
 
Join Date: Jan 2014
Location: Houston, TX
Posts: 531
Quote:
Originally Posted by rickxyzole View Post
I could use some help on mine as well as help you out with a finish for the bumpers
Where are you from? You already building a bumper yet?
__________________
"That's one fine damn coat you got on there pal."
dvn4life1972 is offline   Quote
Old 03-18-2014, 09:11 PM   #11
Jeeper
 
Join Date: May 2013
Location: Maine
Posts: 232
Quote:
Originally Posted by dvn4life1972 View Post
Will do. Looking forward to showing the better half how beautiful Maine is.

Pat
Has she ever been?

What is left on your bumper?

Quote:
Originally Posted by dvn4life1972 View Post
Where are you from? You already building a bumper yet?
His post seems to be an exact copy of part of my post, not sure if he was actually trying to say anything
PrecisionPowder is offline   Quote
Old 03-18-2014, 09:36 PM   #12
Jeeper
 
dvn4life1972's Avatar
 
Join Date: Jan 2014
Location: Houston, TX
Posts: 531
Quote:
Originally Posted by PrecisionPowder View Post

Has she ever been?

What is left on your bumper?

His post seems to be an exact copy of part of my post, not sure if he was actually trying to say anything
No she hasn't. I also lived in Bowdoinham. Where do ya like to wheel?

As for the bumper, I haven't had much free time. I did weld up those top plates on Sunday. Will get more done this weekend, though.
__________________
"That's one fine damn coat you got on there pal."
dvn4life1972 is offline   Quote
Old 03-19-2014, 08:19 PM   #13
Jeeper
 
Join Date: May 2013
Location: Maine
Posts: 232
Quote:
Originally Posted by dvn4life1972 View Post
No she hasn't. I also lived in Bowdoinham. Where do ya like to wheel?

As for the bumper, I haven't had much free time. I did weld up those top plates on Sunday. Will get more done this weekend, though.


I normally head up to my cabin near Jackman lots of places up there to go plus I can jump on the four wheelers to hit the trails.
PrecisionPowder is offline   Quote
Old 04-30-2014, 02:07 PM   #14
Jeeper
 
dvn4life1972's Avatar
 
Join Date: Jan 2014
Location: Houston, TX
Posts: 531
Okay...it's been a while since I've had any free time for the bumper. I haven't done much.

Added the winch plate.
Gussets the winch plate.
Welded on the d ring mounts.
Welded reinforcement plates the mounting area.
Fabricated the mount plates (CNC drilled the holes at work).

All that remains is to weld on the actual mounting plates. May fabricate a bull bar and weld it on...undecided on that thus far.

Ideas anyone??
Attached Thumbnails
Click image for larger version

Name:	ForumRunner_20140430_130429.jpg
Views:	46
Size:	188.7 KB
ID:	1047138   Click image for larger version

Name:	ForumRunner_20140430_130450.jpg
Views:	40
Size:	141.1 KB
ID:	1047146  

Click image for larger version

Name:	ForumRunner_20140430_130512.jpg
Views:	39
Size:	137.2 KB
ID:	1047154   Click image for larger version

Name:	ForumRunner_20140430_130535.jpg
Views:	48
Size:	140.2 KB
ID:	1047162  

__________________
"That's one fine damn coat you got on there pal."
dvn4life1972 is offline   Quote
Old 04-30-2014, 08:47 PM   #15
Jeeper
 
dvn4life1972's Avatar
 
Join Date: Jan 2014
Location: Houston, TX
Posts: 531
Well, the bumper is finished for now. I am going to make a bull bar for it. Needs a few more coats of paint as well.
Attached Thumbnails
Click image for larger version

Name:	ForumRunner_20140430_194710.jpg
Views:	75
Size:	221.0 KB
ID:	1048922  
__________________
"That's one fine damn coat you got on there pal."
dvn4life1972 is offline   Quote
Old 05-21-2014, 01:31 PM   #16
Newb
 
Join Date: May 2014
Posts: 7
So... Did you ever get to the rear, or did you stop there... Looks great. Can you post up some other pictures of the front bumper...?
KennedyStephens is offline   Quote
Old 05-21-2014, 07:06 PM   #17
Jeeper
 
dvn4life1972's Avatar
 
Join Date: Jan 2014
Location: Houston, TX
Posts: 531
Quote:
Originally Posted by KennedyStephens View Post
So... Did you ever get to the rear, or did you stop there... Looks great. Can you post up some other pictures of the front bumper...?
I haven't gotten around to the rear bumper yet. Have all the materials...just been so dang busy.

It should be a lot more straight forward than the front was...seeing as how there are no bends to make, etc.

Here is a pic I took yesterday (of the front) with my new LED 20" light bar bolted on.
Attached Images
 
__________________
"That's one fine damn coat you got on there pal."
dvn4life1972 is offline   Quote
Old 02-07-2015, 06:12 PM   #18
Jeeper
 
dvn4life1972's Avatar
 
Join Date: Jan 2014
Location: Houston, TX
Posts: 531
So...have had this front bumper on for a while now, no issues. However...it was temporary. The bends were a pain (had to use a torch and the edge of a wooden bench), etc...

Since then I have gotten AutoCad on my computer. Just finished laying out and designing the new front bumper. Will probably build it this coming week.

Will also start on the rear bumper. Have had all the materials, just have been crazy busy. Stay tuned.

__________________
"That's one fine damn coat you got on there pal."
dvn4life1972 is offline   Quote
Reply

Thread Tools

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off




Download our Mobile App

» Network Links
»Jeep Parts
» Featured Product

All times are GMT -5. The time now is 02:00 AM.



Jeep®, Wrangler, Liberty, Wagoneer, Cherokee, and Grand Cherokee are copyrighted and trademarked to Chrysler Motors LLC.
Wranglerforum.com is not in any way associated with the Chrysler Motors LLC