Originally Posted by dsmithpdx
wwch: what are the dimensions of the one you built? I'd like to see if it would fit between the curb in my parking spot and the front wall.
1) 1 59 inch length of 1x2
2) 2 30 inch lengths of 2x4
3) 2 59 inch lengths of 2x4
4) 6 6 inch lengths of 2x4
5) 8 1/2 inch long wood screws
6) 2 1 1/2 inch wood screws
7) 20 3 inch long wood screws
8) 4 2 inch swivel wheels. Poly, plastic or metal wheels will all work - locking wheels are optional - recommended if your storage surface is uneven.
9) Optional: Two 12x2 cuts of Foam, felt or soft fabric
Tools needed for construction / assembly
1) Phillips screw driver OR Phillips bit for electric drill
2) Electric Drill
3) Hand saw OR power saw
4) Drill bit 5/32
Construction / assembly instructions
1) Lay the two 59" 2x4's parallel to each other on level and solid work space. Floor works well.
2) Lay the two 30" 2x4 pieces over the top of the longer (59" pieces) creating a rectangle (Fig 1)
3) Drill two 5/32 starter holes for the screws in each corner
4) Screw each corner together filling all holes using 3" screws
5) Place each wheel on the outside edge of the 59" piece of 2x4 allowing enough room for the wheel to turn 360 degrees
6) Screw wheels in place using at least two screws per wheel placed diagonally to each other using 1/2" long wood screws.
7) Turn rack over with wheel side down
8) Measure 9.5 inches in from either side, place the 59 inch 1x2 at that location. Drill a 5/32 starter hole on each end then screw in place using one 1 1/2 inch screw on each end. (this window bar is in place to hold your rear window closed)
9) On the farthest 59" 2x4 from the window bar measure 10.5 inches from each end and mark these locations for the 6" rear support pieces to be installed
10) Place one 6" 2x4 on each of your marked location, drill two 5/32 starter holes in each piece then screw in place using two 3" screws per block. Continue stacking, drilling starter holes and screwing 6" pieces in place until each stack is 3 pieces high
11) Optional: Pad the tops of the rear support pieces with foam, felt or soft fabric