Originally Posted by K.wag
It could be as simple as you have a transfer case drop that is too low or improperly setup angles, or it could be the well known 2nd gear grind. I have learned to live with it in the meantime (clutch in a little longer - match gear speed before shifting) as the only solution is new transmission or transmission rebuild.
Yeah, we just fixed my son's by getting rid of some of the binding that was going on due to his body lift. He thought his transmission was toast, and all it was, was just binding in the rubber boots and not able to go all the way into gear.