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Old 05-20-2009, 11:19 AM   #1
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Join Date: May 2009
Posts: 1
Power Steering Removal

I need to remove the power steering pump on my 99 jeep wrangler and i can't get the pulley off!! Any Advice?

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Old 05-20-2009, 01:34 PM   #2
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Join Date: May 2009
Posts: 7
Sorry couldn't copy the pic from the FSM but here is the write up. Search this forum and find the link for the FSM for your year and download it its a valuable tool!


PULLEY
REMOVAL
CAUTION: On vehicles equipped with the 4.0L, Do
not reuse the old power steering pump pulley it is
not intended for reuse. A new pulley must be
installed if removed.
(1) Remove pump assembly.
(2) Remove pulley from pump with Puller C-4333
or equivalent puller (Fig. 6).
INSTALLATION
NOTE: The pulley is marked front for installation.
CAUTION: On vehicles equipped with the 4.0L, Do
not reuse the old power steering pump pulley it is
not intended for reuse. A new pulley must be
installed if removed.
(1) Replace pulley if bent, cracked, or loose.
(2) Install pulley on pump with Installer C-4063-B
or equivalent installer (Fig. 7). The pulley must be
flush with the end of the shaft. Ensure the tool and
pulley are aligned with the pump shaft.
(3) Install pump assembly.
(4) With Serpentine Belt, run engine until warm (5
min.) and note any belt chirp. If chirp exists, move
pulley outward approximately 0.5 mm (0.020 in.). If
noise increases, press on 1.0 mm (0.040 in.). Be
careful that pulley does not contact mounting
bolts.

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Old 05-20-2009, 03:38 PM   #3
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Location: Bixby, Oklahoma
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Try this!!!
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Old 05-20-2009, 03:47 PM   #4
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Join Date: Mar 2009
Location: Bixby, Oklahoma
Posts: 439
Stu-offroad.com, which is the site I provided you above, says to use a wheel pulley tool.
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