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Old 11-25-2012, 07:08 PM   #31
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many times you can melt plastic back together with a soldering gun..I have one with the same crack so I will probably take it off and try that from the inside but it isn't a high priority

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Old 11-25-2012, 07:11 PM   #32
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That is what we use to do at the Polaris shop I worked at I just don't know if I want to do it

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Old 03-31-2013, 12:17 AM   #33
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Thread revival!!!! Check your door handle strap thing...on the interior. Normally the 2 torx screws holding that handle loosen slightly and cause that minimal flex in that particular area..ive never had the panel off but I thing close to that area is a Christmas tree plug that helps hold the panel on..couple that with the placement of the actual door handle (that you open the door with) and its retaining screw even being a thread of 2 out..its enough stress to cause the cracks...Both mine are cracked..same spot..tighten them screws and the problem shouldn't get worse..as far as repair...im not sure of anything strong enough to handle it.
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Old 03-31-2013, 03:31 AM   #34
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i have identical vertical cracks about 2" long on both driver and passenger doors...cracks are located right near the door-opener latch...these cracks are so identical the first time i saw them i thought the panels were manufactured that way! but the rest of my interior is so mint-condition it is like brand new inside. i have seen the exact same cracking on so many TJ's now that i am convinced it is just a poorly produced part.

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