power steering pulley - plastic to metal - Jeep Wrangler Forum

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Old 05-09-2012, 07:36 AM   #1
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power steering pulley - plastic to metal

I've got a friend with an '01 2.5L that broke the plastic pulley on his power steering pump. My '95 has a metal pulley and I'm trying to figure out if an older metal pulley can be used to replace a newer plastic pulley. I did a little research and found that they use the same part # pump, but I'm not positive about the pulley offsets and belt width. Has anybody tried this or know if it will work?

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Old 05-09-2012, 08:34 AM   #2
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why don't you try measuring them both with calipers?

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Old 05-09-2012, 08:42 AM   #3
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If I could reassemble the pieces I would.
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Old 05-09-2012, 09:17 AM   #4
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It may work, here are the measurements compared to my metal 98 model 2.5.

01 plastic
OD--5-7/16"
Width---1-1/8"
ID---0.657"

98 medal
OD---5-5/16"
width---1-1/16"
ID--.662


Information from Rock Auto parts website.
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Old 05-09-2012, 09:21 AM   #5
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Quote:
Originally Posted by Tyewilly View Post
I've got a friend with an '01 2.5L that broke the plastic pulley on his power steering pump.
Any idea why it broke?
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Old 05-09-2012, 04:32 PM   #6
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Quote:
Originally Posted by tangofox007

Any idea why it broke?
I guess he didn't know it was plastic and he was prying on something and it got in the way and went snap. Then he broke a new one trying to press in on with a borrowed installation tool that was about worn out. He's got another new one to try again, but I thought it would be a lot harder to accidentally break a metal one if this one doesn't work out for him.

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