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Old 02-15-2013, 02:35 PM   #1
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what is the recommened gear backlash for the dana 35

I need to know what the backlash for the dana 35 and the pinion perload can someone please tell or whst to find it

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Old 02-15-2013, 02:58 PM   #2
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194 RBI AXLE - Dana 35
DESCRIPTION SPECIFICATION
Axle Type . . . . . . . . . . . . . . . Semi–Floating Hypoid
Lubricant . . . . . . . . SAE Thermally Stable 80W–90
Lubricant Trailer Tow . . . . . . . . Synthetic 75W–140
Lube Capacity . . . . . . . . . . . . . . . . 1.66 L (3.50 pts.)
Axle Ratios . . . . . . . . . . . . . . . 3.07, 3.55, 3.73, 4.10
Differential Bearing Preload . . . . 0.1 mm (0.004 in.)
Differential Side Gear Clearance . . . . . . 0–0.15 mm
(0–0.006 in.)
Ring Gear Diameter . . . . . . . . . . 19.2 cm (7.562 in.)
Ring Gear Backlash . . . 0–0.15 mm (0.005–0.008 in.)
Pinion Std. Depth . . . . . . . . . . 92.08 mm (3.625 in.)
Pinion Bearing Preload-Original Bearings . 1–2 Nm
(10–20 in. lbs.)
Pinion Bearing Preload-New Bearings . . . 1.5–4 Nm
(15–35 in. lbs.)
Maximum Carrier Spread . . . . . 0.51 mm (0.020 in.)
194 RBI AXLE
DESCRIPTION TORQUE
Bolt, Diff. Cover . . . . . . . . . . . . . 41 Nm (30 ft. lbs.)
Bolt, Bearing Cap . . . . . . . . . . . . 77 Nm (57 ft. lbs.)
Nut, Pinion . . . . . . . 271–474 Nm (200–350 ft. lbs.)
Screw, Pinion Mate Shaft Lock . . . . . . . . 16.25 Nm
(12 ft. lbs.)
Bolt, Ring Gear . . . . . . . 95–122 Nm (70–90 ft. lbs.)
Bolt, ABS Sensor . . . . . . . . . . . . . 8 Nm (70 in. lbs.)



181 FBI AXLE - Dana 30
Axle Type . . . . . . . . . . . . . . . . . . . . . . . . . . . Hypoid
Lubricant . . . . . . . . SAE Thermally Stable 80W–90
Lube Capacity . . . . . . . . . . . . . . . . . . 1.2 L (2.5 pts.)
Axle Ratio . . . . . . . . . . . . . . . . 3.07, 3.55, 3.73, 4.10
Differential Side Gear Clearance . . . . 0.12–0.20 mm
(0.005–0.008 in.)
Ring Gear Diameter . . . . . . . . . 18.09 cm (7.125 in.)
Backlash . . . . . . . . . . . 0–0.15 mm (0.005–0.008 in.)
Pinion Std. Depth . . . . . . . . . . . 92.1 mm (3.625 in.)
Pinion Bearing Rotating Torque . . . . . . . . . . . . . . .
Original Bearings . . . . . . . . 1–2 Nm (10–20 in. lbs.)
New Bearings . . . . . . . . . 1.5–4 Nm (15–35 in. lbs.)
181 FBI AXLE
DESCRIPTION TORQUE
Fill Hole Plug . . . . . . . . . . . . . . . 34 Nm (25 ft. lbs.)
Diff. Cover Bolt . . . . . . . . . . . . . 41 Nm (30 ft. lbs.)
Bearing Cap Bolt . . . . . . . . . . . . 61 Nm (45 ft. lbs.)
Ring Gear Bolt . . . . . . . 95–122 Nm (70–90 ft. lbs.)
Axle Nut . . . . . . . . . . . . . . . . . 237 Nm (175 ft. lbs.)
Hub Brg. Bolt . . . . . . . . . . . . . . 102 Nm (75 ft. lbs.)
Lower Ball Stud . . . . . . . . . . . . 108 Nm (80 ft. lbs.)
Upper Ball Stud . . . . . . . . . . . . 101 Nm (75 ft. lbs.)



216 RBI AXLE - Dana 44
DESCRIPTION SPECIFICATION
Axle Type . . . . . . . . . . . . . . . . Semi-floating Hypoid
Lubricant . . . . . . . . SAE Thermally Stable 80W–90
Lubricant–Trailer Tow . . . . . . . . Synthetic 75W–140
Lubricant Capacity . . . . . . . . . . . . . 1.89 L (4.0 pts.)
Axle Ratios . . . . . . . . . . . . . . . . . . . . 3.07, 3.55, 4.10
Differential Bearing Preload . . . . 0.1 mm (0.004 in.)
Differential Side Gear Clearance . . . . . . 0–0.15 mm
(0–0.006 in.)
Ring Gear Diameter . . . . . . . . . . . . 216 mm (8.5 in.)
Ring Gear Backlash . . . 0.13–0.20 mm (0.005–0.008
in.)
Pinion Depth . . . . . . . . . . . . . 109.52 mm (4.312 in.)
Brg. Preload, Pinion (New) . . 2.26–4.52 Nm (20–40
in. lbs.)
Brg. Preload, Pinion (Original) . 1–3 Nm (10–20 in.
lbs.)
216 RBI TORQUE
DESCRIPTION TORQUE
Plug, Fill . . . . . . . . . . . . . . . . . . 34 Nm (25 ft. lbs.)
Bolts, Diff. Cover . . . . . . . . . . . . 41 Nm (30 ft. lbs.)
Bolts, Diff. Bearing Cap . . . . . . 108 Nm (80 ft. lbs.)
Bolts, Ring Gear . . . . . . . . . . . . 108 Nm (80 ft. lbs.)
Nuts, Brake Backing Plate . . . . . 61 Nm (45 ft. lbs.)
Nut, Pinion Gear—Minimum . 217 Nm (160 ft. lbs.)
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