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Old 10-19-2011, 01:12 PM   #1
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My Build Thread

Well, I recently purchased my 95 YJ 4.0 and I am starting my build thread. I have already been wheeling in it and it's my play toy so here goes.

The day I bought it:


First day of wheeling:


Winch installed and swaybar and trac bars removed. Flexes way better:



This is how I tow it around. Built a tow Bar:



Doesn't do too well in the snow. I ordered the stuff for a SOA and wagoneer front springs and 1.5" lift rear yj springs:




And just for fun, Here is an old CJ-7 I was building for a guy until he lost funding, damn economy. It was 4 link front and rear with 2.5 ton rockwells:


Sold that jeep to a different friend and sold the rockwells. Next guy, I helped him put full size axles and 44's:

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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-19-2011, 01:19 PM   #2
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Oops forgot to add the carnage from the last trip out. Passenger side front leaf spring:

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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-19-2011, 08:55 PM   #3
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Got some work done today:



And the reason for the work:


Got the stock wagoneer springs set in there too. Next will be to start setting up the perches for the soa and some paint:


Hopefully in a month I will be back on the trails out here in colorado
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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-19-2011, 09:10 PM   #4
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looking like alot of fun! cant wait to se what happens next!
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Old 10-19-2011, 09:14 PM   #5
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i see the mountains! where do you live?
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Old 10-19-2011, 09:51 PM   #6
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Nice. Looks a lot like mine. I don't have the side steps. Mine's a '92. Same color. My fender flairs are black. I have aftermarket front bumper and I'm jealous of your winch. What winch is it? Work looks like it is going well. Keep us posted. And thanks!
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Old 10-19-2011, 09:56 PM   #7
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Originally Posted by firstresponder View Post
i see the mountains! where do you live?
Live near Golden, CO and go wheeling in Idaho Springs, Empire and Georgetown
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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-19-2011, 09:58 PM   #8
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Nice. Looks a lot like mine. I don't have the side steps. Mine's a '92. Same color. My fender flairs are black. I have aftermarket front bumper and I'm jealous of your winch. What winch is it? Work looks like it is going well. Keep us posted. And thanks!
Thanks. I think I am going to put some black tj flares on mine after I finish the lift and little things.
The winch is a smittybuilt 8000. it was cheap but gets the job done. Nowhere near as nice as the warn 12k I used to have on my diesel but for the jeep its perfect
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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-19-2011, 10:35 PM   #9
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oh ok badass looks like i found a new wheeling partner, im currently in Texas but in january im moving back to Colorado, Calhan,CO just 30 minutes east of Colorado Springs.
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Old 10-20-2011, 06:07 AM   #10
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Nice jeep getting better!
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Old 10-23-2011, 01:36 PM   #11
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Well I got bored today and I still don't have my perches so I thought I would check some clearances with the new leaf springs by putting the axles in upside down. I bought some Alcan wagoneer springs and decided to put them on the back and wanted to look into it. Good thing I did because I now need drop shackles for the springs to clear the frame.

Front lift:



Whole jeep in the air, no jackstands:


Rear stretched 2" with the Alcan wagoneer springs:


With new drop shackles, the jeep should sit level and flex like crazy. Can't wait to get the perches and get this thing closer. Should come in tomorrow.
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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-24-2011, 11:36 PM   #12
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Well I got my perches in today so here is an update:

Lining up the front perches. Since I didn't use stock springs, I had to set the caster properly instead of just welding them right across from the stockers


Since I am at home I had to use my stick welder:



Looking good:





Got the rear set in place:



Now for just for reference for future projects, I broke my pitman puller so I just hooked it up to the stock arm to see what it looked like:


Flexing it with the jack, Jack is maxed but jeep aint close:

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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-24-2011, 11:42 PM   #13
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thats a lot of lift, what size tires is this gonna see?
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Old 10-25-2011, 12:04 AM   #14
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thats a lot of lift, what size tires is this gonna see?
It is bigger than anticipated. I am planning on 35x12.50s or possibly 35x13.50s I wish I had some I could test run and cycle the suspension
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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-25-2011, 10:14 AM   #15
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dang that looks sexy!
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Old 10-25-2011, 12:06 PM   #16
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You make me want to take my 4inch lift off and do a SOA sooooo not fair hahaha
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Old 10-27-2011, 12:59 AM   #17
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Well I got the brake lines done. Had to put a new hardline on the passenger side rear. Got new ubolts on it and finished everything but the driveshafts. Getting mine lengthened tomorrow. I am considering going with 33x12.50s for flexing purposes. What do u think? I am putting TJ flares on it to make the tire look centered.:

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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-27-2011, 08:49 PM   #18
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TEST DRIVE!!! Pics to follow soon. Sitting on 33x12.50's as we speak
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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-27-2011, 09:01 PM   #19
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Looks Good now I'm wanting to see some trail pics with the new setup.
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Old 10-27-2011, 10:21 PM   #20
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So i got the SOA 98% done. Got some small things to finish up. I am sitting at 98" wheelbase. I am taking it trail riding on saturday sooo....

Front end sitting pretty:



Already for the test drive, here are the best pics I could get at night:











Rear with the wagoneer stretch, I bought some TJ flares which will be going on to make the tire look centered again:



My only problem which will be fixed tomorrow with longer rear shackles:
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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-28-2011, 07:22 AM   #21
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Couple questions for ya.

what did you set your caster/pinion angle at?
How much did the alcan springs run you and did you get just rears?


Im looking to do something similar here soon on my 95


Nice jeep and great build

-Mike
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Old 10-28-2011, 08:43 AM   #22
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Nice build. I'm working on an '89 frame up build and have been thinking of going Waggy springs with SOA, you've convinced me.
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Old 10-28-2011, 11:32 AM   #23
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Couple questions for ya.

what did you set your caster/pinion angle at?
How much did the alcan springs run you and did you get just rears?


Im looking to do something similar here soon on my 95


Nice jeep and great build

-Mike
I set the pinion angle at 6-7 degrees. I first put the axle on stands, then I used one gauge to set the stock perches at 0 degrees, measured the pinion and caster there. Then i put it under the waggy springs and jacked it up so the weight was on them. I then measured the stock perch again and corrected the pinion/caster until it was the same as factory.

The alcan springs were used and made for a wagoneer. picked them up for roughly 100$

Good luck with ur build, it really didn't take too long. I pulled everything out and cleaned the mud and grime off to paint it first so that was time consuming.
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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-28-2011, 11:33 AM   #24
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Nice build. I'm working on an '89 frame up build and have been thinking of going Waggy springs with SOA, you've convinced me.
Go for it. I am putting the rear shackles on today so I am interested in how it's gonna ride. I'll let u know
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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-28-2011, 01:32 PM   #25
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Quote:
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Go for it. I am putting the rear shackles on today so I am interested in how it's gonna ride. I'll let u know
When you ordered your springs, did you just ask for stock Wagoneer springs or did you have to send them measurements?
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Old 10-28-2011, 01:57 PM   #26
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When you ordered your springs, did you just ask for stock Wagoneer springs or did you have to send them measurements?
I didn't order them but i'm pretty sure the PO did order them as stock wagoneer springs
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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-28-2011, 01:58 PM   #27
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Some daytime pics:


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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-28-2011, 02:14 PM   #28
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very nice! absolutely love it!
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Old 10-29-2011, 10:12 PM   #29
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Trail pics:








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07.5 Dodge 2500 Diesel 4x4 6 speed
95 YJ 4.0l/5-speed SOA, Wagoneer springs, 8k winch, 8.8 rear, 4.10 w/LSD, Front locked and 36's that rub on full flex
my build: http://www.wranglerforum.com/f8/my-b...ad-118509.html
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Old 10-29-2011, 10:26 PM   #30
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Awesome. You have a beautiful Jeep. Keep up the good work!

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