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-   -   It starts like this... (http://www.wranglerforum.com/f118/it-starts-like-this-75376.html)

RustedYJ 01-10-2011 10:12 PM

It starts like this...
 
My wife and I picked up a cheap clapped out YJ with a good frame and a running engine. I finally made room in the garage last week, we moved it inside and the tear down began tonight. I've got a line on a solid tub so that's the first thing getting replaced. Right now we're thinking of doing a SOA lift, 33's, tube fenders and somewhere down the road a V8 conversion. First step is to get it back into sound shape in stock form.

I should add, this is going to be a purely recreational vehicle for us. It will by no means be a daily driver. The previous owner picked it up for the hard top and doors, the first three pictures are from his garage.

As she was when we bought her:
http://i48.photobucket.com/albums/f2...NA/Jeep/j1.jpg
http://i48.photobucket.com/albums/f2...NA/Jeep/j2.jpg
http://i48.photobucket.com/albums/f2...NA/Jeep/j3.jpg

After tonight's destruction:
http://i48.photobucket.com/albums/f2...p/DSCF0347.jpg
http://i48.photobucket.com/albums/f2...p/DSCF0349.jpg
http://i48.photobucket.com/albums/f2...p/DSCF0346.jpg

JDsDream 01-10-2011 10:20 PM

Looks like you have your work cut out for you. I love it when someone takes the time to bring one of these back from the edge. Please keep this thread updated so that we can watch it's rebirth.

Redjeepmormon 01-10-2011 10:26 PM

Subscribed :D

RustedYJ 01-10-2011 11:47 PM

Quote:

Originally Posted by JDsDream (Post 980961)
Looks like you have your work cut out for you. I love it when someone takes the time to bring one of these back from the edge. Please keep this thread updated so that we can watch it's rebirth.


Yup, we sure do. We bought it knowing it's going to be a project. I'll do my best to keep things updated. I don't take a lot of pictures while I work but I try to snap a few at the end of each session.

Firemangully 01-10-2011 11:48 PM

Can't wait to see your progress.....

Jeffd34 01-11-2011 05:13 AM

Looking fwd to watching the progress. Subscribed.

RustedYJ 02-03-2011 11:50 PM

It's been a while since I updated and I've only had a couple of nights to work on it but I've made some progress. Interior is gutted, windshield, fenders and hood are off. Tub is coming off next, drivetrain after that and then the frame prep will begin.

http://i48.photobucket.com/albums/f2...p/IMAG0031.jpg

http://i48.photobucket.com/albums/f2...p/IMAG0029.jpg

RustedYJ 02-21-2011 09:30 AM

I thought I was just about ready to yank the tub, still took another couple of hours to get here though. Next time I have the time to work on it I'll be unbolting and pulling the tub. There might be a couple of wires I missed but I'll find 'em when I start lifting...

http://i48.photobucket.com/albums/f2...p/DSCF0359.jpg

http://i48.photobucket.com/albums/f2...p/DSCF0360.jpg

YJman 02-21-2011 09:37 AM

Looks good man! What year is it and what motor does it have?

RustedYJ 02-21-2011 09:44 AM

It's an '89 and has the 2.5 I4. I'm scrapping that (might try to resell but it's got 291k on it so I doubt it's worth more than it's weight in scrap) and have plans to put in a Dodge 360 V8 with a Megasquirt EFI controller, NV4500, Ford 8.8 rear end and I'll probably stick with the NP231. I'm going to lift it, just not sure yet how big I'm going, SOA and 35s or a more modest SUA lift with 33s.

The current tub is junk, there's almost nothing left of the floors. I have a better one on my trailer in the driveway but it too needs a little work, just not as bad as the one that's on there now. I figure since I'm pulling the tub I might as well do a full frame up rebuild and make the build something to really be proud of.

RustedYJ 02-26-2011 12:11 AM

Some shots of the frame with the body still on. I'll post more after the tub is off tomorrow.

http://i48.photobucket.com/albums/f2...p/IMAG0033.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0034.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0035.jpghttp://i48.photobucket.com/albums/f2...p/IMAG0036.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0037.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0038.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0040.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0041.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0042.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0044.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0045.jpg


http://i48.photobucket.com/albums/f2...p/IMAG0039.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0043.jpg

benaldridgejr 02-26-2011 05:55 PM

hey, found yur build on here from Always Stucks build, looks like ya have alot of POR'n ta do!! Cant wait to see all the progress and ill be followin. Where ya located around?Im in Winchester ky, I need a fellow Jeeper doin a rebuild like this close by so i could see all the inner workings and how too's. And gain a trail buddy or two

RustedYJ 02-26-2011 09:10 PM

I'm in Massachusetts, closer to Always Stuck than I am to you, sorry.

Here's today's progress, I wish I'd had the camera with me to take pictures of the lift off. I had a ratchet strap lifting the back, an engine hoist up front and everything was so precariously perched I didn't want to turn my back on it for a minute. There's one spot on the frame that I can see needs a bit of help, right behind the right side rear shock. You can see it in the pictures below.

http://i48.photobucket.com/albums/f2...p/IMAG0046.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0047.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0048.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0050.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0051.jpg

RustedYJ 03-13-2011 10:52 PM

Alright, I got the rest of the engine wiring harness off, pulled the grille and radiator and I've got the drivetrain and suspension left on the frame. The next warm day we've got I'll wheel it out into the driveway and hit it all up with the pressure washer before lifting the engine/trans/tc out and setting them aside. I'll likely reuse the tc but the rest will get scrapped with the old tub eventually.

http://i48.photobucket.com/albums/f2..._2585738_o.jpg

http://i48.photobucket.com/albums/f2...7_821832_o.jpg

http://i48.photobucket.com/albums/f2..._1326880_o.jpg

http://i48.photobucket.com/albums/f2..._4547242_o.jpg

94 yj 03-14-2011 09:30 PM

Nice start. I'm in 1hr north of you and 6 months ahead. Check behind the steering box for rust also. Shock mounts are replacable or not too tough to fab replacements. There is a used Jeep place not too far from you in Webster that has a rotating stock of used wrangler parts reasonable. I don't have info with me (at work now) but can get it for you if needed. Good luck with the progress.
-John

That99SaharaGuy 03-14-2011 09:39 PM

:D aaaaaaand subscribed. love these threads!

b67cuda 03-15-2011 10:31 PM

Nice work cant wait 2 see the updates.......:>}

RustedYJ 03-15-2011 11:24 PM

Thanks John, I don't know exactly where he is but I've seen his ebay store. The name is North East Wranglers or something like that I think. I will be checking it out one of these days.

94 yj 03-16-2011 06:45 AM

Yes, that's him. His name is Paul and it is North East Parts in Webster. He parts a lot of wranglers and if you go with cash you can get good deals. My dealings with him have been very good. I got my frame, a fender, front bumper, seat belts, etc from him. His number is 508-943-0400.
-John

RustedYJ 05-06-2011 08:38 PM

Decided to motivate myself, I put the engine and transmission on craigslist, they sold the day I posted them so I had to pull them off tonight. Time to pressure wash, strip and refinish the frame.

http://i48.photobucket.com/albums/f2...p/IMAG0096.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0095.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0094.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0093.jpg

benaldridgejr 05-22-2011 09:24 PM

Soooooo anything happenin?... I think i can here crickets on this thread... :D

RustedYJ 05-25-2011 01:14 PM

Quote:

Originally Posted by benaldridgejr (Post 1255689)
Soooooo anything happenin?... I think i can here crickets on this thread... :D

*chirp chirp chirp*

Yeah, crickets...the weather's been nice and I've been spending a lot of time out mountain biking.

RustedYJ 06-28-2011 12:47 PM

I'm looking at picking up a mechanically sound but cosmetically trashed Dodge Ram 1500 for the axles, motor and trans. What do people think about the D44 front axle and Chrysler 9.25 rear?

InvertChaos 06-28-2011 01:16 PM

Quote:

Originally Posted by RustedYJ
I'm looking at picking up a mechanically sound but cosmetically trashed Dodge Ram 1500 for the axles, motor and trans. What do people think about the D44 front axle and Chrysler 9.25 rear?

I don't know from experience, but from reading on here they seem to be a popular choice!

RustedYJ 07-23-2011 05:37 PM

Got some work done on the tub I'm going to use. It's almost completely stripped and then will have the holes patched, paint, bedliner and undercoat applied. I'm having some issues with a few bolts on the roll bar and seat belts. I've heated them, soaked with PB Blaster, they're just not moving. Anybody got some suggestions for removing them?

http://i48.photobucket.com/albums/f2...p/IMAG0170.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0171.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0172.jpg
http://i48.photobucket.com/albums/f2...p/IMAG0173.jpg

Mikekaz1 07-23-2011 06:29 PM

Grinder time! For the bolts!

DonC72 07-23-2011 08:33 PM

I am subscribed and in complete awe. I'd kill to be able to do 1/100th of what you are doing right now.

RustedYJ 07-23-2011 08:58 PM

Quote:

Originally Posted by DonC72 (Post 1403733)
I am subscribed and in complete awe. I'd kill to be able to do 1/100th of what you are doing right now.

Pick up a wrench and start turning bolts. I learned how to work on cars out of necessity. I couldn't afford to pay someone else to do it for me and my father was willing enough to show me the basics. Now if I pay someone to work on my car it's either because I don't have the right equipment or I feel like I'm throwing money away.

Mikekaz1 07-23-2011 09:00 PM

Quote:

Originally Posted by RustedYJ

Pick up a wrench and start turning bolts. I learned how to work on cars out of necessity. I couldn't afford to pay someone else to do it for me and my father was willing enough to show me the basics. Now if I pay someone to work on my car it's either because I don't have the right equipment or I feel like I'm throwing money away.

That's where I run into most problems. Not having the right tools. Or time sometimes

Zombiekiller 07-23-2011 09:33 PM

Subscribed =)


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