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Brake Lock Differentials (BLD) Explained

85781 Views 82 Replies 37 Participants Last post by  WillB
Why would I need BLD?
In order to understand the true benefit of the BLD system (or any locking axle differentials) it is important to understand first what an open differential is.

An open differential is what most passenger vehicles are equipped with (excluding four wheel drive and all wheel drive vehicles). An open differential is beneficial because it allows the outside wheels to turn faster than the inside wheels when negotiating a turn. The vehicle would have a very difficult time turning without the ability for opposite tires on the axles to turn at different speeds.

The open differential is perfect for dry, level, on road conditions. In these conditions all the driven wheels are receiving equal amounts of torque. So in this circumstance when the Wrangler is in 2H, both rear wheels are receiving 50% of the available input torque. Under the same road conditions, a Wrangler in 4H or 4L will send 50% to the front and the other 50% to the rear wheels. Life is good; the Jeep has no problems moving forward.

The problem with the open differential is that torque is always split 50/50. Let’s imagine the road conditions change in such a way that one tire no longer has traction. This could happen if the tire is not in contact with ground or if it’s on a very slippery surface such as snow, ice or mud. The slipping wheel in this situation takes very little torque to spin it, let’s say 15 ft-lb. This means the other wheel, which does have traction, can also only get 15 ft-lb of torque. In many cases this would not be enough torque to keep the vehicle moving. Even in 4H or 4L a situation could arise where one front wheel and one rear wheel are slipping thus effectively stopping the open differential vehicle in its tracks.

The way to overcome this is to “lock” the differentials together, effectively making them on unit, so that the slipping wheel receives the same amount of torque as the wheel with traction. The Rubicon comes standard with selectable lockers that do exactly that! However, they’re only available in 4L mode unless you’ve done some hacking to enable them in other modes. As mentioned previously, while the axles are locked, steering becomes much more difficult and “binding” can occur causing large amounts of stress on the driveline.

If only there were a way to overcome this open differential drawback without the fuss of having to manually lock and unlock your axles but yet still have the dry, on road benefits…

What is the purpose of BLD?

The purpose of BLD is to simulate true locking differentials, described above, in order to provide additional torque to the wheels with traction. A Wrangler equipped with BLD will navigate many obstacles that a similar vehicle with true locking differentials will.

How does BLD work?

The Wrangler has speed sensors on each wheel and therefore it is able to know when one wheel is spinning faster than its opposite. When it senses one wheel spinning and the other not, it automatically applies the brake to the spinning wheel. This means that more torque is now required in order to get the “braked” wheel to spin. Ah! Remember, in an open differential the torque is split 50/50 and now that the braked wheel is receiving more torque so is the wheel with traction! In many cases the extra torque is enough to keep or get the vehicle moving. The BLD feature does not care how fast the wheels are turning, nor does it try to limit how fast they’re turning, so long as they are turning at the same speed.

This sounds good so far, but of course, there is always a negative side too. The negative is that the input torque must be double the amount required because of the brake being applied. However, this is usually not a problem, especially in 4L where plenty of torque is generated.

How do I use BLD?

The BLD feature is an automatic process and is active when in 4H or 4L modes. It is part of the Electronic Stability Control (ESC) / Traction Control systems.

To effectively use the BLD system the driver should slowly and gradually apply more throttle when they enter a situation where a wheel is slipping. This will allow the sensors to determine the need to apply the brake to the slipping wheels while at the same time generating the necessary power and torque to send to the wheels with traction.

Which models have it?

All Jeep Wranglers (JKs) have BLD. This includes: Sport, Sport S, Willys, Sahara, and Rubicon.

Are there any other things to consider?

Can using these brakes to overcome obstacles cause them to overheat? Jeep engineers thought of this and implemented a checking system that monitors the temperature of the brakes, if the temps exceed the set threshold then the BLD system is automatically disabled until the temp drops below the threshold.

According to a Jeep Engineer: “Since BLD is only trying to keep both wheels on a driven axle turning at the same speed and not control overall wheel speed, the actual energy input to the brakes is relatively low. In all of the testing done at Moab, I have never seen brake temperatures reach a point where the thermal model turned off traction control.”

I hope this proves useful for those that are new to Jeep and/or new to off-roading. As always, I tried to be as accurate as possible. Please correct me if I made an error!
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A LJ and TJ lacks BLD but JK has them

Look at this video

https://www.youtube.com/watch?v=9-JunXFXDq0&list=UUJe_ZHBRKBvs8bAT31GtA9g
Any idea if that was unlocked?
The JK did not have lockers, only BLD
Rubicon have lockers and BLD
Sahara have no lockers but BLD.

Please read the description under the movie.

Here it is

"Jeep Wrangler JK's going through a grade 5 obstacle at Moegatle.

Jeeps & mods (to best of my knowledge) in order of appearance:

JK Unlimited Rubicon Auto - stock
JK Unlimited Rubicon Auto - 3" Zone Lift w/ BFG MT 285/70
JK Unlimited Sahara CRD Manual - 3" Old Man Emu HD Lift w/ BFG AT 285/70
JK Sahara Auto - 3" Old Man Emu HD Lift w/ BFG AT 285/70
JK Unlimited Sahara Hemi 6.4L Auto - 4" Lift w/ BFG MT 35/12.50, Air Lockers

Apologies for clip ending abruptly. Used a trial version dvd ripper and could only get 5 mins of footage from the dvd.

I must add the last JK did make it through after locking both Air Lockers.
The 2nd last JK eventually went around after sustaining damages to the front axle."

There are offcourse different drivers with different skills, but in this movie the Rubicon made it and Sahara did not exept the last sahara that did have airlockers.

https://www.youtube.com/watch?v=RO4DXXYBoGY
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BLD only works in 4wd? Also when you are in 4wd lo or hi if you turn off traction control does that turn off BLD?
Video

Rubicon have lockers and BLD
Sahara have no lockers but BLD.

Please read the description under the movie.

Here it is

"Jeep Wrangler JK's going through a grade 5 obstacle at Moegatle.

Jeeps & mods (to best of my knowledge) in order of appearance:
Cant get video to work




JK Unlimited Rubicon Auto - stock
JK Unlimited Rubicon Auto - 3" Zone Lift w/ BFG MT 285/70
JK Unlimited Sahara CRD Manual - 3" Old Man Emu HD Lift w/ BFG AT 285/70
JK Sahara Auto - 3" Old Man Emu HD Lift w/ BFG AT 285/70
JK Unlimited Sahara Hemi 6.4L Auto - 4" Lift w/ BFG MT 35/12.50, Air Lockers

Apologies for clip ending abruptly. Used a trial version dvd ripper and could only get 5 mins of footage from the dvd.

I must add the last JK did make it through after locking both Air Lockers.
The 2nd last JK eventually went around after sustaining damages to the front axle."

There are offcourse different drivers with different skills, but in this movie the Rubicon made it and Sahara did not exept the last sahara that did have airlockers.

https://www.youtube.com/watch?v=RO4DXXYBoGY
Cant get link to work.
Might have to refresh this page?
BLD only works in 4wd? Also when you are in 4wd lo or hi if you turn off traction control does that turn off BLD?
BLD cannot be turned off, it remains on in 4H and 4L even if you turn off traction control.
That video was painful to watch .... Ouch
Rubicon have lockers and BLD Sahara have no lockers but BLD. Please read the description under the movie. Here it is "Jeep Wrangler JK's going through a grade 5 obstacle at Moegatle. Jeeps & mods (to best of my knowledge) in order of appearance: JK Unlimited Rubicon Auto - stock JK Unlimited Rubicon Auto - 3" Zone Lift w/ BFG MT 285/70 JK Unlimited Sahara CRD Manual - 3" Old Man Emu HD Lift w/ BFG AT 285/70 JK Sahara Auto - 3" Old Man Emu HD Lift w/ BFG AT 285/70 JK Unlimited Sahara Hemi 6.4L Auto - 4" Lift w/ BFG MT 35/12.50, Air Lockers Apologies for clip ending abruptly. Used a trial version dvd ripper and could only get 5 mins of footage from the dvd. I must add the last JK did make it through after locking both Air Lockers. The 2nd last JK eventually went around after sustaining damages to the front axle." There are offcourse different drivers with different skills, but in this movie the Rubicon made it and Sahara did not exept the last sahara that did have airlockers. https://www.youtube.com/watch?v=RO4DXXYBoGY
This demonstrates that the BLD is not a substitute for true lockers. The BLD must expend twice the torque to negotiate the obstacle because it needs to overcome the brake and the obstacle. In most cases the jeep will have enough torque unless you're gearing is too high (numerically low).

That Sahara may have had 3.21 gears and then added larger tire reducing his gear ratio even more. This would negatively affect the crawl ratio and could be a factor in its ability to climb this obstacle.

This is why it's not always beneficial to add larger tires unless you also adjust all the other components to work in the new system.

Another thing to consider is the weight of the vehicle. If it's too heavy from modifications and the gearing isn't right, it will struggle to climb.
I was personally trying to better understand the BLD system. So I began to research.

This article, along with several others, and a multitude of videos as well as reading the manual is what led me to make this post.

I figured I might as well share what I learned. I attempted to summarize everything I learned and make it easily understandable and provide some examples.
So what about the Limited Slip, How does that work into the equation. I know the Rubicons with lockers don't have it but do all the other Jeeps have it.
So what about the Limited Slip, How does that work into the equation. I know the Rubicons with lockers don't have it but do all the other Jeeps have it.
From my research I found that the LSD compliments the BLD.

It will increase the affect of BLD by the torque bias ratio. This means the BLD will not have to apply as much brake pressure on the spinning wheel whereas a wrangler without the LSD the BLD would have to apply more brake pressure. Essentially the less brake pressure that needs to be applied the better and the LSD helps to reduce that.

Edit: second question answer. All JKs have BLD, even the Rubicon (but Rubicon also has true lockers as well)
So what about the Limited Slip, How does that work into the equation. I know the Rubicons with lockers don't have it but do all the other Jeeps have it.
LSD will help, but it is an option for the rear axle on Sahara's only. A front selectable locker with rear LSD is an excellent set-up for those that want to DD their vehicle and conquer something less than a grade 5 obstacle (or so I'm told).

I think the 4:1 TCase was also exceptionally helpful for that obstacle.
LSD will help, but it is an option for the rear axle on Sahara's only. A front selectable locker with rear LSD is an excellent set-up for those that want to DD their vehicle and conquer something less than a grade 5 obstacle (or so I'm told). I think the 4:1 TCase was also exceptionally helpful for that obstacle.
Actually it's an option on the Sport S too... Because I have it on my Sport S. :)
I am asking because on the Willys jeep we have the LSD.
Torque?

There is one phenomenon that we are not accounting for here: Torque cannot exist without resistance. If an engine can produce 240 lbs/ft it does not mean that it always is. If you were to place the whole jeep on blocks and place it in drive you will only have the amount of torque necessary to rotate the mass(drivetrain, tires) . Thats why on a Dyno there are rollers that apply "resistance" and then you can measure the amount of resistance that can be overcome(Torque). Don't confuse rotational speed as being the same thing. On an open diff,lets say one wheel on glare ice, the other on dry pavement- both wheels will see the same amount of torque. If it only requires 15 lbs/ft to spin the tire on ice, the tire that is not spinning is also receiving 15 lbs/ft, even though it may look like its doing nothing it is applying effort to the ground. Although it is likely no wheres near enough to move the vehicle. When you apply some amount of additional resistance to the spinning tire(LSD, BLD) the non spinning tire will receive a commensurate amount of torque and hopefully be enough to move the vehicle. If its an LSD it may still not be enough. The BLD can completely stop the spinning tire if needed and send enough torque to propel the vehicle
GreenMachine13s explanation is accurate in stating how the torque "NEED" plays out.
I guess you can tell we are all loving our Jeeps. :awesome:
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There is one phenomenon that we are not accounting for here: Torque cannot exist without resistance. If an engine can produce 240 lbs/ft it does not mean that it always is. If you were to place the whole jeep on blocks and place it in drive you will only have the amount of torque necessary to rotate the mass(drivetrain, tires) . Thats why on a Dyno there are rollers that apply "resistance" and then you can measure the amount of resistance that can be overcome(Torque). Don't confuse rotational speed as being the same thing. On an open diff,lets say one wheel on glare ice, the other on dry pavement- both wheels will see the same amount of torque. If it only requires 15 lbs/ft to spin the tire on ice, the tire that is not spinning is also receiving 15 lbs/ft, even though it may look like its doing nothing it is applying effort to the ground. Although it is likely no wheres near enough to move the vehicle. When you apply some amount of additional resistance to the spinning tire(LSD, BLD) the non spinning tire will receive a commensurate amount of torque and hopefully be enough to move the vehicle. If its an LSD it may still not be enough. The BLD can completely stop the spinning tire if needed and send enough torque to propel the vehicle GreenMachine13s explanation is accurate in stating how the torque "NEED" plays out. I guess you can tell we are all loving our Jeeps. :awesome:
Thanks, Odamo. You described it really well.

I've learned so much about not only jeeps but physics and mechanical engineering all thanks to my wrangler. :)
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