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Discussion Starter · #1 ·
Made this out of 1-1/4" PVC pipe.
 

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That is REALLY nice. Good job!
 

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Is it a bit cumbersome trying to lift and place each door by yourself in the "slots?"
 

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Discussion Starter · #13 ·
The bottom has 1/2" plywood covered by a shipping blanket.

I haven't tackled the back doors yet. Wife won't let me take them off with the little ones. I will make one eventually.

It is 37" long and each door section is 6.5" wide. The pipe is 1-1/4" schedule 40 pipe. It is stronger than normal PVC. You can order the special connector pieces from Amazon. I then used screws to secure each section and pipe insulation to pad the upper crossbars. I also ordered the wheels from Amazon. I'll put links to the stuff on Amazon when I am not on my phone.

You can get the pipe from Lowes in 5 feet sections. I got 10 because you get a discount but I didn't use them all.
 
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Discussion Starter · #15 ·
Is it a bit cumbersome trying to lift and place each door by yourself in the "slots?"
It was actually very each to pick up the door turn 180 degrees and set down. I had my 10 year old son there to hold the cart still and grab the electrical connector.

Taking steps while carrying the doors was not fun!
 

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Discussion Starter · #16 ·
Schedule 40 1-1/4" PVC pipe from Lowes. I bought 10 5' pieces because you get a discount for 10.

4-Way (8) - 2 Packs

http://www.amazon.com/gp/product/B00MNIYGSO?psc=1&redirect=true&ref_=oh_aui_detailpage_o00_s00

3-Way (2) - 1 Pack

FORMUFIT F1143WE-WH-4 3-Way Elbow PVC Fitting, Furniture Grade, 1-1/4" Size, White (Pack of 4): Amazon.com: Industrial & Scientific

Pipe Insulation (2)

Pipe Insulation, Semi-Slit, 1 5/8 In, 6 Ft - Weatherproofing Pipe Coverings - Amazon.com


Caster Fittings (4) - 1 Pack

http://www.amazon.com/gp/product/B00MNIYC38?psc=1&redirect=true&ref_=oh_aui_detailpage_o08_s01

Wheels (4) - 1 Order

Shepherd Regent Series 3" Diameter Vipor Wheel Swivel Caster with Side Brake, 7/16" Diameter x 1-7/16" Length Brass Band Grip Ring Stem, 120 lbs Capacity, Zinc Finish: Amazon.com: Industrial & Scientific

Screws - 1 package

http://www.amazon.com/gp/product/B00GYJOZNE?psc=1&redirect=true&ref_=oh_aui_detailpage_o04_s00

The measurements in the image are how long to cut the actual pieces of pipe. I tapped them in with a rubber mallet then went back and drilled 3/32 pilot holes for the screws. I put at least one screw in each link to a joint. The 1/2 plywood is just sitting on the bottom right now. I will screw it in to the pvc one day. I just folded up a shipping blanket for now that sits on top of the plywood. I might cover the plywood in carpet or foam one day. I also used duct tape to keep the pipe insulation on the 3 upper crossbars.

6 - 18"
6 - 37"
8 - 6.5"

It is pretty simple and I designed it on my own. It fits well in my garage between my jeep and the side wall.

Just let me know if you guys have any more questions. I think I covered it all.
 

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Discussion Starter · #19 ·
Agree! Good job and I'm going to give some extra thought to the bottom padding. Could use this for Freedom panels as well if you knew you weren't going to need them.
Probably could. Mine are stowed for the summer.
 

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This is an awesome idea. For the back ones what do you think about just making two carts? They're basically the same just the back is a little narrower so maybe 30" instead of 37?
 
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