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Discussion Starter #1
How bad is this damage to my fuel injector? It's brittle and I broke the tip on 2 injectors when trying to reseat the rail. Am I gonna hafta buy new injectors? How do I make it easier to reinstall the fuel rail? I know to seat one side at a time but these new injector o rings are making things really difficult.
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I would not used that chipped injector. You don't want any further cracking to clog the injector port. I purchased refurbished ones on eBay for a fraction of the new price and they are working like champs.

I too used a bit of oil on the o-ring to make it slide into position, it wasn't hard.
 

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Discussion Starter #5
Thanks everyone, I bought an o ring kit from O'Reilly and the "improved design" Sens to have thicker o rings. I'll use motor oil as recommended.
 
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