After reading through this thread I decided to purchase and install the Hellwig rear sway bar on my 2017 Rubicon Recon. I took pics and have the install fresh in my mind, thought I’d share the experience.
I know a lot of guys installed without taking off the back wheels, some removed the muffler, etc. I decided to remove the back wheels to have more wiggle room (I had all Friday night to wrench on the JKU).
The instructions from Hellwig are very generic and don’t appear to be for a JK (at least the instructions in my box). Added a little common sense, trial and error, it went well.
Tips learned that were not in instructions:
- If removing rear wheels and using jack stands under the axel, the bolt connecting the sway bar to the link on the passenger side can be difficult to access. I used another set of stands to support the frame, supported the center of the axel with the jack and then lowered the axel and supporting stands. This allowed enough room to gain access to the bolt on the passenger side.
- Be careful as the rear brake lines are positioned close to the sway bar. I removed the brake line bracket holding it to the frame. This allowed to move the brake like without damaging.
- Take your time when removing all the bolts, especially those connecting to the frame. My JKU is 1 year old, one bolt had a decent amount of rust. As others said, spray with a rust remover or rust penetrating spray...set overnight (or in my situation go make a sandwich).
- I had issues removing the factory sway bar from underneath the Jeep. Could not for the life of me get it to wiggle out. After a few choice words, I lowered the axel a little more (while maintaining support with 4 stands). Lowering the axel gave enough clearance to wiggle out.
- Once all hardware is removed, take the time to clean all the bolts. I used some gun cleaning products and a copper brush to clean out the threads. A copper brush is great as it won’t damage threads.
- The instructions say to lubricate the insides of the D shaped bushings inside the kit. WARNING, the white lubricant is extremely sticky and difficult to get off your hands. I applied with my finger and after washing multiple times, it stills feels like there’s some remaining. Put on a latex glove (or whatever) to apply the lubricant. Also, apply the lubricant and bushings AFTER getting the bar positioned under the Jeep and connected to the end links. Sliding the bushings leaves a trace of the lubricant all over the bar. If you put the lube and bushings on first and they're not in the correct position, you’ll need to slide the bushing across the bar. Yep, you’ll end up grabbing the bar later and have more on your hands. Maybe this was a given, I wasn’t so smart.
- Before installing the bar, check the holes on both ends to see if the end links will pass through. You can hold the bar on the outside of the Jeep and test to make sure the bolts will pass through. After reading about someone in this thread drilling theirs out, thought it would be good to test. When testing, check BOTH ends. I only checked one end and it passed through. Guess what? The end I didn’t check had issues during the install. There was some leftover coating inside the hole blocking the end link from passing through. I used a smaller drill bit to clean out the inside of the holes. Lesson learned, check both ends before installing.
- The new Hellwig bar slipped in easy. The box with parts from Hellwig contained blue thread locker. Instructions don’t mention. Since it’s the blue thread locker, it’s not the strong red version, I applied to all the bolts. It would be easier to remove in the future if needed.
- Take your time installing the bolts. If there’s a lot of resistance, don’t force and possibly snap a bolt. As someone else mentioned back it out and try again. The back and forth (might take several times) can help loosen the inside threads within the frame. I had to do this with one frame bolt. In and out, repeat.
- After the new Hellwig sway bar is installed, make sure brake lines are on the correct side. I had carefully moved the driver’s side and it ended up on the incorrect side of the bar. Had to disconnect the driver’s end link from the bar and reposition the brake line. My bad.
- Make sure to reinstall the smaller bolts on both sides that holds the brake line to the frame. No mistakes made here on my end. Thought to share a Captain Safety tip.
- I torqued the bolts according to Hellwig’s instructions. I have no clue if these are general or specific to a JKU. I looked online and finally just went with the instructions.
After the install was complete, tools cleaned up and put away, I went for a test drive. I’m amazed how this changed the tightness of the rear suspension in turns. I need to drive again today and see if it’s really that noticeable. Overall a great modification at a low cost. I’m surprised all JK’s don’t have this size from the factory.
For the first time installing a sway bar on a JK, I was patient and burned time cleaning up and making sure the install was correct. If I had to perform again, I would be able to fly through the install (after learning a few things along the initial install).
Here are some pics.
Box from Hellwig:
Check out the difference between stock and Hellwig:
Another shot comparing stock vs. Hellwig:
Clean them up!
Hellwig bar measuring 22mm. Hard to see in pic as ruler is flat and bar curved.
Stock bar measuring at 16mm. Again, hard to see in this pic since rule is flat.
Check both holes on the Hellwig bar. Pic below shows the mattering I had to drill out:
Hope this helps or provides some reading entertainment. If your looking for a DIY mod that’s inexpensive, get the Hellwig rear sway bar.
Sent from my iPhone using Tapatalk