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Drilling Evo Corner Guards

5.2K views 8 replies 4 participants last post by  gr8fulKID  
#1 ·
I have some evo rock skins that I need to bust 2.5 in holes through for reverse lights.

I bought a 2.5 in hole saw for metal, but something tells me that my drill is not going to be able to make it through the heavy duty corners. Any tips ? Certain type of drill? I was thinking about taking it to a body shop to make the cut, but would like to try it myself.
 
#3 · (Edited)
You'll want to drill 3-4 smaller holes inside the area where the hole is going to be. This will allow the chips somewhere to go and keep the bit from dulling/overheating. It's not easy but should be able to be done depending on thickness. Low rpm and use cutting oil.