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3.6 Caravan engine swap to 3.6 Wrangler

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48K views 82 replies 34 participants last post by  JTPhoto JK  
#1 ·
So here we go. As most of you know a 3.6 for a Wrangler isn’t cheap. So my buddy had a cylinder 2 failure in his 2012 Wrangler. Got on the ole web to find an engine. After doing some digging I found out that a 3.6 Caravan long block is the same. I went with a 2015 model because it was after the left head rework. So I found one from LKQ with 17K for like $1200 plus freight for $200 more so $1400 total.

Got it up to the shop. Engine pull is pretty straight forwad. Hardest part is the 2 top bell housing bolts but 3 12” extensions and a wobble socket got the job done. Engine was out on the floor in less than an hour.

After comparing both engines and what needed to be swapped out we started pulling all the parts off. So what I noticed right off the bat was the sump is different. This is a two piece pan. The bottom is steel while the top half is aluminum. Both have to be changed out. Also the oil pump pickup is needs to swapped out. Next is the water pump and timing cover have to swapped out. Reason being is the Caravan is sideways in the van so none of the idlers and pulleys will mount up. Got all that done.

Next is the plumbing that run from the engine to your heater core will need to swapped out. After that the engine harness needs to swapped out. This is really easy as all the sensors are the same. The difference is the plug on the Jeep is different from the Caravan. Also the top half of the intake is different so it needs to swapped out. All that is left now is putting on your old engine mounts.

You do not have to thread any holes or do any drilling at all. Everything swaps right over to this block. Oh you will also need to change out your flywheel. It only goes on one way. The bolt pattern is a one way deal so you will need to spin the flywheel around until the bolts line up. It can be a real pain in the arse but just be patient.
 

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#3 ·
A few more pictures. I know I make it sound easy and to me it was pretty straight forward. Now I do this for a living and have a nice big shop with air tools so it went faster. I think we pulled it into the shop around 10:30-11am and drove it out of the shop around 4:30-5pm.

If anyone has any questions I will be more than glad to answer them.

Frankie
 

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#4 ·
I wonder if they use different cams? keep the photos coming and good job.
 
owns 2024 jeep wrangler rubicon
#6 ·
These are the aluminum lines that will need to be swapped that go to the heater core. Also if you have a manual tranny do yourself a favor and replaced the clutch assembly unlike we did. My buddy was short on cash so we didn’t do it. But 3 weeks later we replaced it in a Pizza Hut parking lot. That was not fun at all.
 

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#14 ·
It's nice work and all but... ....the TJ guys already tease us about having a minivan engine...

You near GA? I'll need a clutch eventually.



:drinks:
 
#23 ·
So here we go. As most of you know a 3.6 for a Wrangler isn’t cheap. So my buddy had a cylinder 2 failure in his 2012 Wrangler. Got on the ole web to find an engine. After doing some digging I found out that a 3.6 Caravan long block is the same. I went with a 2015 model because it was after the left head rework. So I found one from LKQ with 17K for like $1200 plus freight for $200 more so $1400 total.
My first thought was, what were the signs and symptoms of your friends #2 cylinder failure? Was it a code on the CEL, a obvious miss, a miss and or blowing blue smoke out the exhaust. My luck would be that I change everything over to the new engine and something I swapped over was the cause of the failure, like an injector or igniter. How did you do the final analysts indicating it was long block replacement time?
 
#25 ·
He took it to the dealership to have it checked out a second time and I went with him. After I argued with the head mechanic and service manager for 30 minutes and had a service advisory on the left head issue they dove deeper into the issue. But because he wasn’t the original owner they couldn’t replace his engine under warranty.

The left head issue is as follows.

Metal shavings are not cleaned out of the head properly after the machining process and and can possibly get in the cylinders causing premature engine failure.

When he bought the Jeep it was using oil and progressively got worse. So whoever had it before him knew it had an oil consumption issue but just traded it in.
 
#30 ·
this is why I changed out the oil after the first 1000 miles....
 
#29 ·
That's a great write up. I've done a swap of an Explorer 302 into the place of a fox body Mustang 302 and it sounds very similar, except for the fact that anyone making that change will swap the cam for an alphabet cam and there's some finagling with the throttle cable and tps to make it work.

Nothing like some of the Subaru guys have to go through, taking one cam gear from one engine and swapping it to the other, but not the other 3 kind of stuff.

Also impressed on a 3 hour clutch change in a parking lot. Did a Mustang one in 6 hours in my own garage with air tools.......
 
#31 ·
So here we go. As most of you know a 3.6 for a Wrangler isn’t cheap. So my buddy had a cylinder 2 failure in his 2012 Wrangler. Got on the ole web to find an engine. After doing some digging I found out that a 3.6 Caravan long block is the same. I went with a 2015 model because it was after the left head rework. So I found one from LKQ with 17K for like $1200 plus freight for $200 more so $1400 total.

Got it up to the shop. Engine pull is pretty straight forwad. Hardest part is the 2 top bell housing bolts but 3 12” extensions and a wobble socket got the job done. Engine was out on the floor in less than an hour.

After comparing both engines and what needed to be swapped out we started pulling all the parts off. So what I noticed right off the bat was the sump is different. This is a two piece pan. The bottom is steel while the top half is aluminum. Both have to be changed out. Also the oil pump pickup is needs to swapped out. Next is the water pump and timing cover have to swapped out. Reason being is the Caravan is sideways in the van so none of the idlers and pulleys will mount up. Got all that done.

Next is the plumbing that run from the engine to your heater core will need to swapped out. After that the engine harness needs to swapped out. This is really easy as all the sensors are the same. The difference is the plug on the Jeep is different from the Caravan. Also the top half of the intake is different so it needs to swapped out. All that is left now is putting on your old engine mounts.

You do not have to thread any holes or do any drilling at all. Everything swaps right over to this block. Oh you will also need to change out your flywheel. It only goes on one way. The bolt pattern is a one way deal so you will need to spin the flywheel around until the bolts line up. It can be a real pain in the arse but just be patient.
I recently read your post and have since done the same exact engine swap, except mine was a 2016 grand caravan motor. I drove it 20-30 miles home with no issues and it wasn't until I got to the car wash and parked in the self wash bay until a CEL came on, ill be checking the code later today. Did you have any weird issues regarding electronics? sensors, cam phasers, etc.